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By Wm. Randolph Reed, John A. Organiscak

Haul trucks have the potential to generate large amounts of respirable dust. This respirable dust has been shown to be a health hazard to personnel, especially if it contains a high silica content. Lack of dust sampling data from haul trucks prompted the completion of a study to quantify respirable dust concentrations. These field studies were conducted measuring instantaneous respirable dust at stationary locations from passing haul trucks at a stone quarry and a coal mine site. Fugitive dust levels from haul trucks were analyzed to characterize dust dispersion. This analysis will indicate safe following distances for haul trucks and other heavy equipment to avoid over-exposure of respirable dust from the lead haul truck.

Jan 1, 2005

By Richard S. Mateer

The percent ash in a coal blend is equal to the weighted average of the ash contents of the component coals. If the raw coals differ in washability characteristics, the total yield may be maximized by washing the component coals to different quality levels. A mathematical basis for blend maximization is developed and a computer program is described The program determines the component weights that maximize the yield, while meeting an individual coal-quality specification. The procedure is directly applicable to linear parameters of grade quality such as percent ash, percent sulfur and the calorific value. A transformation of variables permits program execution to meet a sulfur-compliance specification. Blends may consist of any number of component coals.

Jan 1, 1997

By A. Zutshi

Production of CO2 is an inevitable consequence of burning fossil fuels, with the only CO2 sequestration technique feasible in the immediate future being its injection in various geologic media. This paper discusses the factors that influence the injection, movement, and storage of CO2 into deep coal seams, while simultaneously increasing the production of methane. The results of a laboratory-scale study to evaluate the movement of CO2 in coal, its ability to displace methane, and the capacity of coal to retain CO2 are presented. The findings are compared with observations at one of the two field-scale pilot operations practicing CO2 injection in coal. Finally, the paper summarizes the research issues that require further investigation.

Jan 1, 2006

By L. P. Meade

The need to feed an established talc mill from a crude ore source located closer to the mill prompted the 1986 drilling of a previously mapped, talc-carbonate deposit. This talc-bearing rock had never been considered a potential source of crude talc ore because of the high carbonate content and other deleterious minerals observed in outcrops. Selective mining, in-pit grade control and creative processing have allowed this deposit to be developed into an ore body. By definition, an ore body has to be a source of positive cash flow. With industrial minerals, this is determined as much by market acceptance as by ore tenor.

Jan 1, 1994

By M. Rosenshine, R. W. Barbaro

This paper presents a cyclic queueing model that evaluates the productivity of a shovel-truck materials haulage system. For a cyclic queueing problem with exponentially distributed service times, a cyclic queueing model provides exact solutions in a fraction of the time that simulation takes to produce an approximate solution. The model is applied to an example problem, and the results are validated with simulation. Simulation is used to show that the assumption of exponentially distributed service times and steady state are not serious problems. A cyclic queueing model can be used to quickly obtain an accurate assessment of the productivity of a shovel-truck system.

Jan 1, 1988

By T. V. Vasudevan, J. Blaakmeer

Adsorption experiments were conducted at two different solid loadings to investigate the mechanism of oleate adsorption on apatite. Adsorption density at pH 10 was found to be dependent on solids loading in an oleate concentration region where surface precipitation could occur. Analysis of adsorption isotherms indicated three distinct regions of adsorption. In region I (below the region of calcium oleate precipitation), molecular adsorption was observed. Simultaneous molecular adsorption and surface precipitation occurred in region 11, while surface precipitation was predominant in region I11 along with some bulk precipitation. Correlation between flotation of apatite with sodium oleate and the mode of oleate interaction with the surface is established.

Jan 1, 1988

By I. C. Lemmer

A distribution-free approach is developed for estimating a bivariate distribution function for an ore deposit in terms of the experimental grade correlogram and experimental "weight functions" of the deposit. These weight functions are calculated as part of the approximation used in the mononodal cutoff concept. Use of this method obviates the need to transform to an isofactorial bivariate model. The method is illustrated for two examples, where the bivariate distributions are supposedly known : (a) the bivariate normal distribution and (b) the bivariate lognormal distribution. It is shown that the estimate of the underlying bivariate distribution is optimal when working at the mononodal cutoff, as can be anticipated theoretically. The approximation decreases in quality on either side of the mononodal cutoff, but still remains acceptable as a first estimate of the actual bivariate distribution.

Jan 1, 1986

I was very interested in Professor Park's data on subsidence over longwall panels. His paragraph labeled "Conclusion," however, does not seem appropriate for the article. Nothing in the article gives any discussion of how knowledge of subsidence characteristics can be used in mine design to minimize damage. That thought may have been a reason for undertaking this study, but not a conclusion of it. From his article, I would conclude that subsidence movements last considerably longer at great depth. And the National Coal Board's subsidence prediction model represents this area reasonably accurately, though most literature claims their model predicts far greater disturbances than actually occur in most areas of the United States. Also, I would like to know, is the method used to determine angle of draw? The criterion used can make a significant difference in the value obtained. With 30 m (100 ft) spacing and a 122-m (400-ft) depth the angle between stations can be up to 14°.

Jan 1, 1989

By Donald Leroux

For the last few years, the grinding model first proposed by Andrews and Mika (1975) has regained attention from the scientific community. Though sophisticated identification algorithms have been developed, the number of its parameters that have to be estimated remains huge. Most of these constants (often more than 90%) are for the breakage function. This paper describes a new method for reducing efficiently the number of the breakage function parameters of the Andrews-Mika grinding model. It makes use of second-order statistics and of a stereostochastic model for liberation (for instance, BooKing).

Jan 1, 1992

By Thomas E. Shufflebarger

Glass sand is a virtually pure, fine- to medium-grained, quartz sand. It is produced in 25 states from a variety of chemically different source rocks. Deriving their raw material largely from either friable sandstones or loosely consolidated sands, 59 operations produced 14.9 million tons of melting sand in 1976. About one-third of this tonnage was obtained from the Oriskany and St. Peter Sandstones. Glass-sand prospects are discussed in this paper with regard to chemistry, environment, transportation, and costs. Demand for a quality product will range from 36 million to 46 million short tons in 1995.

Jan 1, 1978

By Don W. Murphy, Don M. Larsen

Advanced process control has been implemented at the Jerritt Canyon Mill. Plant production prior to 1997 was limited by grind circuit capacity. The installation of additional mill horsepower and an optimizing supervisory control system achieved a throughput increase in excess of 12 percent. The controller application utilized a seamlessly integrated fuzzy logic expert system for real-time mill control coupled with a neural network predictor for closed-loop feedback of particle size constraints. In late 1998, a second supervisory controller was installed to operate the fluidized bed roasters. The second controller optimized roasting conditions, increased plant throughput and improved metallurgical recovery.

Jan 1, 2000

By Joel K. Witt, Jackson G. Jenkins, Wendy M. Gort, Brent A. Whitman

A major concern for operators of leaching/SX-EW plants is a phenomenon known as gunk or crud. The build up of gunk is typically the result of fine particulates which are transported via the leach operation to the solvent extraction plant. The particulates develop into a solid layer that concentrates at the aqueous/organic interface. This can cause phase separation problems which can result in entrainment and other deleterious operating conditions. Most operations physically remove the gunk from the SX settlers and process it via a centrifuge or coalescer to remove valuable organic. While both methods have served for many years, Magma is currently evaluating the use of a chemical surfactant which induces a definitive separation of particulates from organic.

Jan 1, 1994

By Shahzad Moosa, John M. Pitt

Statistical variability in rock strength can be evaluated by rapid, inexpensive ultrasonic pulse velocity measurements, an important consideration since rational probabilistic design in rock is often hampered by the cost of obtaining sufficient strength data. Experimental ultrasonic pulse velocity measurements on a set of 96 limestone specimens showed two distinct statistical populations. Both populations followed Weibull distributions, with flexural strength distributions paralleling pulse velocity distributions. Thus, experimental results suggest that strength variability may be predicted from a few rationally selected strength measurements and several ultrasonic tests. The correspondence between strength and velocity may then be used to develop an experimental transformation function, allowing the development of a statistical distribution function for strength based on the known statistics of velocity. Comparison of experimental groups with full sets of corresponding strength1 velocity data showed the technique offers a fairly accurate description of the statistics of strength.

Jan 1, 1986

A joint research effort by Newmont Gold and Du Pont, working with Kurtis Mooney, of Tri-Combined Resources has developed a new ore-sample bag made of "Tyvek," a spunbonded olefin. "The goal was to find a bag with the best trade-off between efficient draining of moisture, minimal fines loss and compatibility with the conveyor drying process we were developing for our new assay lab," Charles Bucknam, analytical development coordinator for Newmont Metallurgical Services states. None of the available polypropylene, cotton or canvas bags had the needed combination of properties. "Our original tests in 1987 on the plastic bags we had been using showed an average loss of 5.4% of mud sticking to the bags when they were emptied into drying pans. Part of the sample was still in the bag as a residual." Tests on bags of "Tyvek" showed low residuals when the samples were dried in the bags before they were emptied, but about 3% of the fines were lost through the seams. Mooney recommended a new bag design, with fold-over seams.

Jan 1, 1990

By J. M. Rotter, R. A. Lohnes, J. Y. Ooi

Reliable prediction of wall pressures in a coal silo demands careful characterization of the stress-strain properties of the coal. This paper describes the results of triaxial compression tests on a typical fine-ground coal used in power generation and describes the fitting of several different constitutive models to the data. The fitted parameters for the constitutive models are well suited to application infinite element analyses. The different models are used to give the reader flexibility in choosing a model and to show the shortcomings of some models. To explore the quality of the fitting process, the fitted results are compared with finite element predictions of the triaxial test itself.

Jan 1, 1998

By W. J. Pennstrom, J. R. Arnold

This paper focuses on solution-balance management around heap-leach operations. Experience has shown that increased leach recoveries can be achieved by utilizing various leach-solution recirculation techniques. The most prominent solution-recirculation technique is intermediate leaching. The net effect of intermediate leaching is to increase recovery plant performance by increasing solution concentration tenors, to increase metal recovery by increasing the total leach time and to decrease the overall capital expenditures required for metal-recovery facilities. The adverse effect on the flow of cash from increased metal inventories in the recirculating solutions is offset by increased metal recovery and lower operating costs per unit produced.

Jan 1, 2000

By Edita Vircíková, J. B. Hiskey, Ludovít Molnár, Peter Lech, B. J. Scheiner

This paper describes the results of a study of hydrometallurgical methods of producing sodium arsenate for the glass industry from arsenic oxide wastes occurring in carbon dioxide washing. This paper addresses the following aspects: theoretical assumptions for leaching arsenic and its oxides, experimental results of As(III) oxidation to As(V) in aqueous solutions, sodium arsenate crystallization (the system As2O5-Na2O-H2O), characteristics of the crystalline product, and pilot-plant tests using sodium arsenate in the glass industry.

Jan 1, 1993

By B. C. Flintoff

In general, process control systems in solid-solid separation have not evolved to the same level as in flotation circuit control. Perhaps one of the more significant contributing factors in this regard is the lack of suitable on-line analytical instrumentation. In spite of the obstacles, some interesting work has been done. This paper presents a review of current industrial control strategies in ore sorting, dense media separation, gravity separation and electrical and magnetic separation.

Jan 1, 1986

By Gordon H. Jardine

The cost of performing equipment maintenance is an increasingly significant component in the total operating cost of today's capital-intensive, large-scale mining operations. Because of the interdependence o f equipment maintenance on other functional areas of the minesite, an integrated approach to the monitoring and control of maintenance costs is essential. An important element of the introduction of computer-based systems in a mine is the acceptance of the systems by the users. The development history and major features of a minesite-developed system, which emphasises the user's importance, is described. The system outlined is designed to provide information for decision-making to the place where the company's maintenance money is actually spent - on the shop floor.

Jan 1, 1986

By W. J. Dolinar, S. P. Sandoval

The US Bureau of Mines (USBM) implemented the Fe2+/ Fe3+-SO2 anode reaction in a Cu-electrowinning cell with full-size electrodes. Electrowinning was conducted using industrial electrolyte at 258 A/ m2 (24 A/ft2) and 40°C. Manifold injection of electrolyte provided circulation between the electrodes. Five-day operation using an optimized manifold gave an average cell voltage of 0.94 V at 89% current efficiency, which amounted to an energy savings of 2.82 MJ/kg (0.355 kW-hr/lb), compared to conventional electrowinning. Acid milling 5was completely eliminated, and the SO2 concentration 23 cm (9 in.) above the cell averaged 0.06 ppm.

Jan 1, 1996