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This paper documents the relationship between material handling and processing costs compared to blasting cost. The old adage, 'The cheapest crushing is done in the pit', appears accurate in this case study. Comparison of the accumulated cost of powder, selected wear materials and electricity, indicate a strong, inverse correlation with powder factor (lbs powder/long ton of rock). In this case, the increased powder cost is more than offset by electrical savings alone. Measurable, overall costs decline while shovel and crusher productivity rise by about five per cent when powder factor rises by 15 per cent. These trends were previously masked by the effects of weather, ore grade fluctuations and accounting practices.

Jan 1, 1995

The Beaconsfield gold mine processing plant is a complex operation and utilises crushing, grinding, gravity gold concentration, sulfide flotation, bacterial oxidation, cyanidation and zinc cementation to recover gold from the partially refractory ore. This paper discusses the challenges, developments and advancements throughout the processing plant since start up, which have culminated in a 25 per cent increase in the mill throughput over the nameplate design and a concomitant gold recovery increase from 75 to 92 per cent. The improvements have been attained via advancements in mechanical integrity, metallurgical review, process control and operator training, resulting in the current operation producing over 630 000 ounces of gold to date.

Jan 1, 2007

By Kaleta S, McTavish LP, Turner RD

Primary production blasting at Hamers- ley Iron began with seven inch holes at Tom Price in 1966 and has developed since then to large multiple row shots of 381 mm holes at Tom Price and 311 mm at Paraburdoo. Up to 1.3 million tonnes are initiated in a single blast with the average around 300,000 tonnes. Development can be traced through Anfo, AlAnfo, slurries, various boosters, initiation and delay techniques, hole loading and daily operating practices. A standard practice could be developed for the two mines for normal pro- duction blasts; this would not apply to such common variations as low "paddy" shots, pre- splitting, tight corners necessitating single row drilling etc. Because of ground variation three or even four sizes of drill holes may well be economic- al for blasting, even though this would be off set by complications in operation, supervision, store stocking and maintenance, particularly in Drilling.

Jan 1, 1978

The Mount Morgan massive sulphide body occurs in a volcanic sequence of Lower or Middle. Devonian age, which is subdivided in the mine into "Upper mine porphyries", "Banded mine sequence", and "Lower mine porphyries". This sequence is intruded by latite, Mount Morgan Tonalite (360 million years), and late Permian dykes. Distribution of macroscopic ore textures and minerals in the orebody are discussed and evidence is presented indicating the pre-Tonalite, Devonian age of the orebody.

Jan 1, 1974

By Fleming GJ

The Miwah prospect lies on the dilational 070¦ trending Miwah Lineament near its intersection with northerly oriented fractures within Pliocene volcanic rocks exposed between a NW trending segment of the dextral transcurrent Sumatra Fault, and the more northerly trending Samalanga-Sipopok Fault to the east. These faults reflect the continued interaction between stresses from the India-Australia plate located to the southwest, and spreading within the Andaman Sea to the north of Sumatra. A system of deep seated faults is believed to have facilitated emplacement of post-Miocene magmas and Quaternary volcanic centres at shallow crustal levels throughout northern Sumatra.

Jan 1, 1995

The reasons for and the methods of inte- gration of the gold treatment plant with the existing nickel concentrator are discussed. The integration was accomplished in three stages commencing in May 1980 and attain- ing current throughput in December 1982. The problems encountered and their solution, including the design and construction of a new tailings dam are also discussed.

Jan 1, 1984

The Kanowna Belle deposit was discovered in 1990 following encouraging assays from soil sampling and RAB drilling. At the end of September 1993, diamond drilling had been completed to a vertical depth of 1,000 metres and a resource of 22 million tonnes grading 5.73 grams of gold per tonne containing a million ounces of gold had been defined. The deposit remains open at depth. Pre-production mining for the open pit began in November 1992, construction of the oxide treatment plant began in January 1993 and the first gold was poured in September 1993. Sulphide ore roasting commenced in December 1994 and the underground mine development commenced in July 1995. The Kanowna Belle project is owned by the Golden Valley Joint Venture (GVJV), an unincorporated joint venture with equal shareholdings between North Gold (W.A.) Ltd and Delta Gold N.L. North Gold are the managers of the development and operations and Delta Gold are the managers of exploration throughout the GVJV tenements.

Jan 1, 1990

Developments in mining technology are outlined which point out that longwall face technology has the capacity to produce 20,000t/d on a regular basis. The optimum length of longwall faces is about 250m. Developments of headings and gate roadwyas require radical changes to meet longwall developments. New conceptual models are outlined to meet the challenge.

Jan 1, 1988

A combination of highly structured, fissile stope hangingwalls and high ground stresses have caused difficult mining conditions in the Main Lode Deeps at Lancefield Gold Mine. Cyclic reviews of ground support and stoping techniques, coupled with geotechnical investigations, and the application of numerical modelling has led to the successful management of stoping operations.

Jan 1, 1995

By Savage E. N

Two genetic types of base metal deposits occur in the Wainivesi area of central eastern Viti Levu. The Wainivesi deposit is now considered to be a stratiform volcanogenic type, and the Wailotu and Wainiviti deposits are described as contact metasomatic with some hydrothermal manifestations. The Wainivesi mineralization is correlated with the Tertiary "e" stage, i.e. uppermost Oligocene-Iowermost Miocene. Tertiary "e" stage rocks in Fiji are therefore potential ore producers of stratiform volcanogenic type. On the basis of plate tectonics with Fiji part of the New Hebrides Arc prior to rifting apart in the late Miocene, stratiform volcanogenic deposits of the Wainivesi type may also occur in rocks of comparable type and age in the New Hebrides.

Jan 1, 1976

By Thomas R. J

Following asmallnumberofpollutionincidents involving the death of cattle from ingestion of cyanide that had escaped from gold processing plants, the Queensland Government undertook to develop competent guidelines addressing this problem. These guidelines, "Queensland Government Guidelines on Prevention of Water Pollution from Cyanide Use in Gold Ore Processing", issued by the Department of Environment and Heritage, Department of Resource Industries and Water Resources Commission, cover hydrology and general house-keeping intended to reduce the likelihood of significant impact from a spill or unintentional dis- charge of contaminated material. There are three major advances for Queensland embodied in this Guideline: ò the use of a design approach that gives site specific standards rather than trying to give a multitude of standards broad enough to cover all situations, ò the use of hazard assessment and a "critical period" hydrologi- cal design technique, and ò new monitoring and reporting requirements. The guideline is presented here in a summary form:

Jan 1, 1991

The purpose of this paper is to discuss briefly the problems encountered in designing and sinking No 7 shaft, and to present the methods employed in the operation.The illustrations accompanying the paper show the details of the construction of the equipment used in completing No 7 shaft, consequently the descriptions appearing in the text are brief outlines only. Mineral leases Nos 7 and 8, held by the Broken Hill South Limited, comprise an area of 69.5 acres. The length of the holding is approximately 2500 ft.The western orebodies, which are the main producing masses, enter the property at the northern bonndary. Generally, the dip of the orebody is to the west, and the pitch to the south, but local variations occur and even a reversal of pitch has been noticed. The angle of dip is approximately 70 degrees and the angle of pitch 45 degrees.

Jan 1, 1932

By B B. Beamish, M S. Kizil

The processes that take place during the development of a heating are difficult to visualise. Bulk coal self-heating tests at The University of Queensland (UQ) using a two-metre column are providing graphic evidence of the stages that occur during a heating. Data obtained from these tests, both temperature and corresponding off-gas evolution can be transformed into what is effectively a video-replay of the heating event. This is achieved by loading both sets of data into a newly developed animation package called Hotspot. The resulting animation is ideal for spontaneous combustion training purposes as the viewer can readily identify the different hot spot stages and corresponding off-gas signatures. Colour coding of the coal temperature, as the hot spot forms, highlights its location in the coal pile and shows its ability to migrate upwind. An added benefit of the package is that once a mine has been tested in the UQ two-metre column, there is a permanent record of that particular coals performance for mine personnel to view.

Jan 1, 2005

The Mineral Research Centre is located at Perth in the suburb of Waterford, adjacent to Curtin University of Technology and within a Technology Precinct which includes Technology Park. The Centre, constructed by the WA Government at a cost of $16 million and occupied in late-1994, comprises three separate buildings housing the CSIRO Division of Minerals, Curtin University's School of Chemical Engineering and the Mineral Processing Laboratory of the Department of Minerals and Energy. The emphasis on R&D at the Centre is primarily in hydrometallurgy as a result of staff expertise, extensive bench and pilot-scale facilities, track record with the industry and, very importantly, two of the occupiers being partners in the AJ Parker Cooperative Research Centre for Hydrometallurgy. Staff in the Centre have a long involvement with R&D agencies such as AMIRA and MERIWA. The hydrometallurgical focus of the Centre complements that of pyrometallurgy at the GK Williams CRC in Melbourne and the Centre for Mining Technology and Equipment in Brisbane, to ensure that the mineral processing industry in Australia has access to a complete range of expertise and facilities to serve its needs.

Jan 1, 1996

By Morrison RD, Peberdy NJ

Simulator training provides a cost effective method of training operators in both the process and control aspects of a metallurgical plant. The components and requirements of a training simulator are described along with the benefits to be gained from simulator training. A table summarizing some applications of metallurgical training simulators is Given.

Jan 1, 1991

Alluvial gold exploration is aimed at recognizing areas of anomalous gold content as evidenced by the nature of the drainage system, its age, geomorphic history and other features of the geological environment including the provenances. Subsequent studies to quantify the findings are governed by the need for accurate data based upon precise measurements. Computerization allows the use of more complicated mathematical procedures than are feasible manually, thus promoting the development of more advanced technological aids. Data banks provide the means of storing vast quantities of information for instant recall.Sample representivity is a major problem and a clear understanding of both sampling and analytical requirements is essential for dealing with problems arising from variations in sample size and particle size distribution. Field samples must always be large enough to ensure adequate representivity or the sampling has failed in its purpose.

Jan 1, 1984

By M Wortley, J McKay, D La Rosa, O Guyo

It has been a generally held concept that crushing operations were, by their nature, too simple to benefit from the implementation of advanced process control. The commissioning of an OCS¬ expert control system and image-based oversize detection system, VisioRock, at the Pilbara Iron Tom Price facility are dispelling these notions. A constraint-based OCS¬ expert control system has been designed and commissioned on the high-grade crushing and screening plant along with a vision-based oversize detection system functioning on six product conveyor belts. To date, the expert control has demonstrated the ability to increase production by maximising dynamic constraint utilisation. Dynamic constraint utilisation is a concept developed by Rio Tinto Technical Services for effectively evaluating constraint-based control logic performance. The VisioRock system has been installed and configured and has been operating for a period of several months. Currently, Tom Price and Metso personnel are working to define correct oversize detection thresholds. Details of the plant implementation are discussed.

Jan 1, 2005

The major slime forming minerals in coal seams are generally montmorillonite, illite and kaolinite, and due to the consistant trend to full seam mechanisation in New South Wales and Queensland these minerals remain in the feed to a coal preparation plant. After coming into contact with water their size degradation is very rapid, and therefore they mostly report to the fine coal cleaning section of the plant. Froth flotation, being the most effective method of beneficiating fine coal, is widely practised in these two major coal producing states of Australia. Plant experience and laboratory tests suggest that the presence of these slimes in the flotation circuit depresses the flotation of fine coal. Although the deleterious effects of slimes on the flotation behaviour of minerals is well known, the mode of their adsorption at the mineral surface has been a subject of controversy for some time. In this paper, on the basis of the surface properties of slime forming minerals and coal, a model has been put forward to explain the adsorption of slimes at the coal surface. The degree of slime coating has been examined by scanning electron microscopy. Laboratory tests have revealed that with the appropriate use of polyvalent phosphate electrolytes these slimes can be liberated from the coal surface. Just attrition and desliming are not enough to ensure complete liberation of slimes. Coal, after treatment with these electrolytes and then deslimed, floats readily with a common frother, such as MIBC. Modifications in the conventional flotation circuits have been suggested to ensure an efficient flotation of fine coal.

Jan 1, 1978

Warkworth Mining has been successfully operating a large open cut coal mining operation in the Hunter Valley of NSW since 1981.The mine is a complexmulti seam operation and utalises both truck and shovel and draglinetechniques. Warkworth Coal Sales Ltd markets approximately 10 different coal types.Since the mines inceptionthe development of mine scheduling and planning has been an ongoing programme. Resource recovery and coal utalisation have been the driving factors with this development as we strive to achieve maximum revenue for the investment dollar.The principal aim of this paper is to discuss the scheduling methodology as it is utilised todayhighlighting the interaction in the development of the final coal products schedule.Whilst the system is notperfect it has evolved and operated successfully in these difficult economic times and offers a practical and achievable approach to resource optimisation.

Jan 1, 1992

By Vutukuri VS, Budavari S

During recent years many investigators have suggested large spacing to burden ratios to improve the fragmentation obtained in blasting. In spite of these suggestions, most operators still use a conventional ratio of 1 to 2. From single hole longitudinal charge tests in laboratory, it is shown that burden controls the fragmentation. The burden for obtaining uniform fragmentation is smaller than the burden to obtain maximum breakage. Tests on two or three holes show that a larger spacing to burden ratio can be used for smaller burdens, but it is not possible for the larger burdens chosen to obtain maximum breakage. By using finite element analysis evidence is presented to show the effect of spacing and burden relationship on blasting results.

Jan 1, 1975