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By M. K. Patel, K. C. Wade, M. Cross

In the past decade a good deal of effort has gone into the computer simulation of the heat distribution of pellet induration systems. The major uncertainty in the analysis of such systems is the gas flow distribution and, in particular, the role of leakage. Evaluation of the leakage into or out of a zone has proved to be very difficult, as has the cross-flow from one zone to another when adjoining zones have gas flows which change direction from up draft to down draft for example. This paper describes an initial model to calculate the gas flow distribution in a variety of practical situations of interest to those involved in pellet induration. The model is based upon a multiphase CFD code called CASCADE which is used in conjunction with the pellet induration simulation INDSYS.

Jan 1, 1990

By S. Constantinescu

The alloys mainly used for short (or segmented) chip material cutting (cast iron, porcelain, etc) are alloys of the WC-Co type; in some cases with small additions of other carbons. The same alloys but of different granulometric classes are also used for pieces exposed to wear (wire drawing, moulds) The higher performance of the WC-Co alloys in chip machining applications is accounted for by their very good heat conductivity, which is 2-3 times higher than that of fast steels. The hard-alloys producers can resort to a wide range of possibilities to achieve variation of properties of a WC-Co composition and thus they can adapt their products to the particular type of tools they may choose to manufacture. The present metallography technique allows for a correct identification and evaluation of hard sintered carbons structures. The metallography approach is an indispensable method of investigation and control in the industry.

Jan 1, 2008

By Stefan Gerl, Werner Stahl

Steam pressure filtration combines mechanical and thermal processes in one filtration device. Steam condensation at the cold layers of the filter cake, build a condensation front, which even removes the capillary water from the porous filter cake. Depending on the choice of parameters it is possible to achieve a very low residual moisture content. The influence of the parameters on the dewatering results was systematically examined on a bench-scale apparatus. This paper explains the physical fundamentals, the influence of the cake dewatering parameters, and one possible method of applying the process to a disk filter device as well.

Jan 1, 1995

By J. J. Davis, D. G. Osborne

The Australian coal industry is characterised by efficient fines recovery, and the climate does not dictate the use of thermal drying. With the increasing trend to underground mining and hence finer ROM coal, and market pressures for reduced product moistures, dewatering issues are assuming increasing importance in the Australian coal industry. The greatest potential gains in dewatering performance undoubtedly lie in the treatment of finely sized material. This paper examines the dewatering issues which have been recognised by the Australian coal industry, and describes current Australian research in this field.

Jan 1, 1995

By D. Greene

The close integration of mine planning and mine operation continues to be the goal of mine operators. Depending upon the complexity, size and sophistication of the mine, limited success has been achieved in this area. Despite tremendous strides in the development of computer-aided mine planning, digital plans must usually be converted to error-prone paper maps and physical ground surveys for actual excavation and reclamation. However, advances in global positioning systems (GPSs), operator displays and mobile computers now enable equipment operators to work directly from on-board digital plans. A computer-aided earthmoving system (CAES) offers reduced survey costs, faster field transition time and improved excavation accuracy, coupled with faster, more informed decision making regarding key mining operations.

Jan 1, 2000

By Bhaskar B. Thapa, Michael T. McRae, Michael J. Teske, Richard M. Nolting

Packer test data and tunnel in?ow observations are used to show that the distribution of equivalent hydraulic conductivity obtained for a rock mass from borehole packer testing will be biased if the orientations of the planned tunnel and testing borehole differ. Furthermore, test results show that the distribution of equivalent hydraulic conductivity is different in various geologic sub-units at the same site. The impact on in?ow of the major uncertainties, including conductivity, head and specific yield, is illustrated to be amenable to a combined analysis using Monte Carlo simulation.

Jan 1, 2003

By S. Painter

The effects of forced ventilation and thermal radiation in open drifts are included in three-dimensional thermal hydrology simulations of a potential waste repository at Yucca Mountain, Nevada. A semi-analytical model is used to calculate the amount of waste heat removed by ventilation air during each time step of the multiphase thermal-hydrology simulator. The model accounts for thermal radiation and changes in air temperature and humidity along the emplacement drifts. The fraction of heat removed by ventilation is time and position dependent.

Jan 1, 2004

The gases transportation and adsorption in the coal are greatly dependent on the pore-crack parameters, such as the porosity, the pore distribution, as well as the number and size of the pores. What?s more, the pore parameters of the coal are always changing with the temperature. However, the pore characteristics and their changes are extremely difficult to quantify. In this case, Fractal Theory provides a good tool to address this issue. Based on this theory, the pore distribution coupled with the size of the pores can be quantitatively described. In this paper, the equation used to calculate the Fractal Dimension of coal pores was deduced and Mercury Porosimetry was employed to test the pores distributions of coal samples at different temperature. The experimental data excellently verified the Fractal characteristics of coal pores. In addition, the experiments also indicate that the Fractal Dimension of the coal pores linearly increases with the temperature.

Jan 1, 2012

By B. K. Mishra, R. K. Rajamani

This paper focuses on the use of a numerical tool known as the discrete element method (DEM) to study the motion of ball charge in ball mills. DEM is employed to simulate the motion of individual balls. While doing so, the effect of liner design on the grinding performance of the mill is studied. Two important, factors, such as the configuration of the liner and the geometry of the lifting surfaces, are correlated with the overall mill performance. An attempt is made to show the effectiveness of the lifter bars in transmitting power from the mill shell to the interior of the mill, with particular emphasis on large diameter mills.

Jan 1, 1994

By K. N. Han, P. B. Queneau, Bruce W. Cavender

Measures of metallurgical performance, such as recovery rates or mass balances, are frequently based on point estimates of operating conditions in the system of interest. Because the processes being measured are dynamic, a range of uncertainty accompanies each measurement; this uncertainty is reflected in the accuracy with which the calculated result describes the true metallurgical performance. In stochastic modeling, a range of probable values is used in place of a point estimate to describe each variable. The calculated result takes the form of a distribution, delineating both the magnitude and probability of potential outcomes.

Jan 1, 1993

By Ugo Preti, Gianfranco Ferrara, Mark C. Williams, Thomas P. Meloy

Theoretical and experimental lockedness profile curves are the same when the model assumptions are met. They appear different because of the way the data is presented. Continuous theoretical lockedness profile curves present all the data, including the wings of the curves giving them the deep U-shaped configuration. Experimental lockedness profile curves, because of the measurement methods, are discretized, obscuring the wings. If the continuous theoretical curves are discretized, they are similar to the experimental curves. When a float sink test is used to measure an interval of locked particles, the integrated averaging of the separation process obscures the wings of the continuous theoretical curve. To disclose the wings with experimental data, narrow density or measurement intervals must be used.

Jan 1, 1992

By J. Andrew Leach, Robert T. Tape, Thomas G. Harper

A practical approach to elope stability design of heap leaches up to 90 m (300 ft) high is presented based on recent experiences with heaps throughout the Western U.S. Shear strength parameters for foundations, ore and liner systems are considered, with particular attention given to frictional contacts between geomembranes and clay or geotextiles. Stability of both ore and containment dikes is discussed including the effects of seismicity, staged dike construction, progressive heap development and in-heap solution levels. Design criteria and methods of analyses are presented along with techniques for improving stability.

Jan 1, 1987

By L. W. Saperstein, M. C. Radomsky, D. L. Passmore, J. D. Bennett

About 60 small surface coal mines in Pennsylvania participated in a program designed to improve safety performance in the workplace. The method involved the use of safety sampling and observation to assess the degree of safety exhibited by workplace behavior and conditions. Data were collected through the use of on-site safety instruments covering seven major occupational positions typical of small surface mines. Workplace events observed (acts and conditions) were assigned a hazard classification. Feedback was initiated to improve safety performance in areas failing to conform to appropriate safety standards. Results suggest that the variety of unsafe acts and conditions associated with the companies observed are extensive. Further, the experiences drawn from this pilot project have proven the need to pursue this behavioral approach. Future research should concentrate on subjecting the present approach to a strict experimental design involving randomly selected “poor risk” mines.

Jan 1, 1987

By A. Davis, K. Nelson, C. Webb

Abandoned mines in parts of the Black Hills of South Dakota have the potential for acid rock drainage. For this work, ten sites were examined on Black Hills National Forest land or on private land whose drainage could affect Forest Service land. Water samples from all the sites had pH values less than 6. Results of analyses from water samples and rock samples showed a correlation between metals content and pH. Acid-base accounting was used to determine acid drainage potential of the sites. One site (King of the West Mine) had a high potential for acid generation; fortunately, little or no surface runoff leaves the mine site. Six sites appeared to have moderate potential, including the Minnesota Ridge Mine, which currently is being remediated. Three of the sites had low acid drainage potential.

Jan 1, 2004

By Kevin R. Burns, William A. Depree, John J. Jansky

This paper presents some of the work associated with the reduction of employee exposure to diesel and blasting contaminants at an underground salt mine. The purpose of the paper is to outline the procedures recommended in resolving the problems associated with these contaminants. The first stage consists of a complete mine ventilation survey. The purpose of the survey is to identify any problems in the mine. The survey consists of air quality, air quality and ventilating pressure measurements taken throughout the mine. After completing the survey, the information is analyzed to identify problem areas and the possible causes. All available solutions to reduce the levels of contaminants are then explored and evaluated for feasibility. The PSU Mine Ventilation Simulator is then used to accurately simulate possible changes to the ventilation system. These ventilation projections are a useful tool to illustrate to the company and union personnel the possible benefits of various ventilation changes. This paper will illustrate the phases involved in making important and sometimes expensive ventilation decisions. Through the cooperative efforts of MSHA, company and union personnel, the levels of contaminants have been reduced by approximately 200 percent. As a result of these ventilation improvements, the company can now safely increase production approximately 25 percent.

Jan 1, 1987

By Bob Gordon, Allen Furth, Dan Dobbels

A 4.8 m (16 ft) diameter hard rock tunnel was driven through granite bedrock to create the 1.7 kilometer (1.1 mile) long Hampton McCloy Retention Tunnel for the city of Richmond, Virginia. During the work the tunnel encountered narrow seams of partially decomposed granite that were not self supporting and could be dealt with using ribs and lagging. However, as the tunnel approached the receiving shaft, it encountered a large seam of highly decomposed rock, alluvial deposits and running sand which resulted in soil loss into the machine. As a result of this condition, a jet grouting program was quickly developed to allow the tunneling to continue. This paper will describe the manner in which jet grouting was used to solidify and stabilize the decomposed bedrock, alluvial soils, and running sand to allow the TBM to continue tunneling.

Jan 1, 2003

By B. Salopek, D. Rajkovic, D. Rumenjak

Among other types of sustainability indicators, linguistic variables have been proposed. During the past few years considerable effort for using the fuzzy logic and linguistic variables (LVs) in environmental decision-making for the mineral industry has been made. The linguistic variables defined could, among others properties, describe the property of acceptability for environment for various environmental indicators. Some proposals for construction of such variables are based on administrative decisions from environmental impact assessment procedures for mining, which provide information for acceptability of quality kind for environment (e.g. obtained from public participation, experts, environmental administration). The measures of evidence for construction have to be based on sets (not only on the members of sets). The administrative decisions with their statements and explanations could be considered as such sets. The measures of evidence appropriate are plausibility and belief measures. Using the more elaborated methods from the theory of evidence, the better estimation of those measures could be achieved. The methods of constructing the linguistic variables, previously suggested and based on obtained measures, are also discussed.

Jan 1, 2011

By S. K. Kawatra

Various types of mathematical descriptions of the flotation process are used in the design of a full scale flotation circuit. Mechanistic descriptions developed under controlled laboratory conditions establish theoretical residence time requirements. Empirical models, describing flotation performance as a function of full scale operating variables, are established from one flotation system and applied to another hypothetical system. Problems of design by mechanistic modeling, such as scale up factors, can be alleviated if the model is developed from a full scale flotation circuit. However, the numerous uncontrollable variables encountered in a full scale operation would preclude the practical application of such a model. Incorporating empirical relations into the full scale mechanistic model will facilitate its effective use as a guide for flotation circuit design. A semi-empirical model has been developed that promises to offer a more effective means of flotation circuit design.

Jan 1, 1982

By W. R. Bush

Radiation protection in uranium mines and nuclear reactors is compared, with the objective of determining if any radiation protection practices which have worked well in one area can be adapted to the other area, especially from reactors to mines since radiation protection is more highly developed in reactors. Several areas are identified where improvements can be made in radiation protection in mines, the most important being improvement in ventilation at the workplace, greater attention to special monitoring during upset conditions, and a need for a substantial increase in radiation protection staff. It is concluded that, although considerable room exists for improvement, the general approach to radiation protection presently being followed seems appropriate for the circumstances encountered in mining.

Jan 1, 1981

By Joel Lenz, Warren Hood, Jackson Jenkins

Whole ore or other process streams are being transported from mines to remote processing facilities for multiple reasons, such as improved project economics, maximum utilization of capital, and minimization of environmental risk. Case studies will be presented from a variety of operations. Glenbrook Nickel processes ore from their deposit and receives ore from New Caledonia, crushes and dries the ore, and transports it inland to the smelter. The Mule Canyon and Rosebud ore bodies truck-haul their ores to the Lone Tree and Twin Creeks processing plants. Pegasus Gold hauls their Diamond Hill ore to their Montana Tunnels facilities, and Sierrita pumps solution to an existing tank house 8 miles away for electrolytic recovery.

Jan 1, 1998