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By C. K. Rose, J. H. East

Proved oil shale reserves in the Green River formation in Colorado, Utah, and Wyoming dwarf present U. S. petroleum resources. Indications are that the appetite for petroleum products will continue to grow and that this potential source of liquid fuels and related byproducts cannot be disregarded. As a part of its synthetic fuels program, the U. S. Bureau of Mines has opened a mine in the richer beds on the naval oil shale reserves. In addition to supplying material for retorting and refining studies, the development of methods, procedures, and equipment for mining oil shale on a large-scale commercial basis is of the greatest importance.

Oct 1, 1955

By C. G. Albert

The literature of paper technology contains a number of articles having reference to developments in the field of coating and filler clays for use in paper manufacture. Much of this information has not been included in mining publications and has therefore not been readily available to all in the mineral industry. Recent developments in this field, including spray drying of clays, are presented here. U. S. Bureau of Mines figures for 1952 indicate that the paper industry consumes more than 50 pct of all kaolin produced and sold in the U. S. As most of the kaolin used by the industry comes from Georgia producers, the fraction of their output destined for paper use is thus appreciably higher than 50 pct. Small wonder that the kaolin industry, especially in Georgia, is highly sensitive to the quality requirements of paper mills and must respond promptly to technological developments in paper manufacturing.

Oct 1, 1955

By Rixford A. Beals

Dry grinding without balls is feature of this mill now in use in three countries on two continents. Materials being ground commercially include iron ore, gold ore, asbestos rock, and slag. New large beneficiation plants have been using an almost standardized crushing and grinding flowsheet. Typically a primary gyratory is followed by several stages of fine crushing and grinding is often carried out in a rod mill operating ahead of one or more ball mills. The clearly labeled trend is to an increasing number of stages with a decreased reduction ratio per machine. Current Aerofall mill installations represent a complete reversal of this trend-one mill replaces the several stages of crushing and grinding a more conventional flowsheet would call for.

Sep 1, 1955

By J. C. Crampton

Gradual shifts in the center of ore production have dictated three moves for the Pend Oreille Mines & Metals Co. plant. Capacity has grown from 300 tpd to the present 2400 tpd, and the gravity process used at the original Josephine mill has long since given way to improved flotation practice. The Josephine mill, operated in World War I and converted to flotation in 1927, treated 200,000 tons of ore rating as high as 16 pct Zn. By 1935 extra ore handling warranted construction of a new mill on a lower level, and capacity was raised from 300 to 800 tpd.

Sep 1, 1955

By B. J. Kochanowsky

To improve blasting methods it is necessary to know how the explosive force acts and how rock resists this force. Because of the tremendous power developed within milliseconds and the great number of other factors directly affecting the technical and economic results, an analysis of the fundamentals of blasting theory is difficult. But since the rules used for layout design and for calculations of size of explosive charges are based on theoretical assumptions, complete knowledge of blasting theory has great practical importance in mining. Analysis of Blasting Theory: It is interesting to note the opinion of blasting experts with respect to contemporary blasting theories. F. Stussi,' Professor of the University of Zurich, stated: "We do not have enough experience yet to change our army engineering regulations in blasting and base it on new fundamentals. It is our duty to collect more practical data and to do more research in blasting to close this gap." K. H. Fraenkel,' editor of the Manual on Rock Blasting published in 1953 in Sweden and written by well-known Swedish, German, Swiss, and French blasting and explosive experts, said: "To the best of our knowledge no suitable formulas for civil blasting work are to be found in the American, French or German literature."

Sep 1, 1955

By E. P. Pfleider, W. D. Lacabanne

Rotary percussive drilling, vibro-drilling, vibro-rotation drilling, rotary pulsating drilling-all names that mean the same thing-are gradually appearing in mining literature. What is rotary percussive drilling? It is a combined system superimposing a rapid percussive impact on a continuous rotary action in an attempt to utilize the most desirable features of both methods. At present single and multiple carriage-mounted rotary percussion units are being used in the European coal mining regions. One well engineered unit is the Hausherr "Albo" rotary percussive drill, utilizing two alternately operating percussion pistons, and another is the multiple-unit, jumbo-mounted Salzgitter machine. Niisse & Grafer also manufacture rotary percussion drills.

Sep 1, 1955

By Eugene N. Cameron

Pegmatites occur in abundance in certain areas of South West Africa and in adjacent parts of northern Cape Province in the Union of South Africa. Some of the pegmatite deposits were prospected before World War I, and intermittent mining was done during the period between the two World Wars. The deposits of the Jooste lithium mines became an important source of lepidolite, and beryl, columbite-tantalite, wolframite, and other minerals were produced. Since World War I1 prospecting and mining have been carried on vigorously, with the result that South West Africa produced nearly 3000 tons of beryl during 1949 through 1953, together with more than 40,000 tons of lithium minerals, chiefly lepidolite and petalite. Small amounts of tantalite, columbite, and other minerals have also been produced during the postwar period. Most of this mineral production has come from two pegmatite areas roughly outlined in Fig. 1. One is the Karibib-Omaruru area of north central South West Africa. The second is the northeastern part of the Orange River pegmatite area, which extends into adjacent parts of Namaqualand, in northern Cape Province of the Union of South Africa

Sep 1, 1955

By John D. Ridge, Robert C. Barwick

The amount of lead in concentrates that moved in international trade in 1952 was only 16 pct of the world mine production of lead and was less than 27 pct of the total of lead in concentrates and lead metal that traveled from one country to another. Because almost all lead is derived from galena, lead concentrates are high grade, with a theoretical maximum of 86 pct lead, and can be shipped as such without transporting a considerable weight of waste material. It would not be surprising, therefore, to find the large share of lead in international trade moves in concentrates (Rule 5). This is not, as has just been mentioned, actually the case. There is more than one explanation for the situation. Lead smelting is not a particularly difficult process and is one for which smelting equipment can readily be made of the best size for the tonnage to be handled. Another factor that encourages local smelting is the effort of many mining countries to see that a maximum of profit from their raw materials remains in the home country. Still another factor is the newness of large scale lead mining in two of the three largest exporters of lead in concentrates. In these countries, South West Africa and French Morocco, there has not yet been time to erect enough smelting capacity to process all of the concentrate output. Even in these countries, however, it will not be long, if present trends continue and plans are fulfilled, before most or all of the lead mined is domestically smelted.

Sep 1, 1955

By W. A. Boyer, A. W. Beck

At the Morning mine of American Smelting & Refining Co. it was particularly important that there be a means of signaling the engineer from the moving cage in the shaft. Because of the shifting ground in which the shaft was located, buckling timber made it extremely difficult to keep a continuous bell line serviceable. In 1930 engineers considered a moving contact pantograph arrangement between the cage and two stationary messenger wires strung on insulators in the shaft compartment next to the cage. The idea was abandoned because falling material in the shaft and speed of hoisting made it difficult to maintain communication. Later in 1934 a manufacturing company was consulted about the use of an electric eye or a radio signal. As the shaft was located in a return air stream of nearly 100 pct relative humidity, there was too much fog for the electric eye to be used. The radio signal was considered, and it was believed feasible to generate electric static on the cage, locating a radio receiver at the top of the shaft, but the manufacturing company's research department was too busy to work on it at that time.

Sep 1, 1955

In the late 19th century Fremont Pass was only a gateway to Leadville, Colo., 12 miles to the north. Some of the silver, lead, and zinc won from this famous camp crossed the Continental Divide at Climax, passing by the huge outcrop of molybdenum on Bartlett Mountain. This element, relatively un- known in the world of commerce, was then nothing more than a joke to play on greenhorn prospectors. Even 30 or 40 years later, after the demand for metals created by World War I had forced temporary use of molybdenum as an alternate for tungsten in tool steels, the Bartlett Mountain outcrop once again became merely a curiosity. With the persistent efforts of Brainerd Phillipson, for years the president of Climax and almost the only employe, use of molybdenum gradually began to grow, first in tool steel and later in the alloy steels required by the growing automotive industry. Mr. Phillipson was first an engineer and second a salesman. The combination of these two qualities is the key to the story, not only of Climax sales but also of the growth of molybdenum from an object of idle curiosity to the point where it is today, along with chromium and nickel, one of the most versatile alloying elements in the iron and steel industries and increasingly important in chemistry.

Aug 1, 1955

By Marvin L. Kay

In the spring of 1950, just two years after the inauguration of the domestic uranium program by the U. S. Atomic Energy Commission, the company entered the uranium mining and milling business through a newly formed subsidiary, Climax Uranium Co. This was the first venture into a new field of mining for Climax, which became the first old-time mining company, other than the vanadium producers, to become active in the embryo uranium industry. Twenty-five years earlier, Arthur Bunker, president of Climax Molybdenum, organized and operated the U. S. Vanadium Co. at Rifle, Colo. With this background, he viewed the budding industry of the Colorado Plateau with much interest. Upon its formation, the new subsidiary entered into a con- tract with the U. S. Government and the potential uranium-vanadium properties of Minerals Engineering Co. were assigned to Climax Uranium Co. Funds for the construction of a processing plant and working capital were advanced by Climax Molybdenum Co. The old sugar mill building of the Holly Sugar Co. in Grand Junction was leased to house the extractive plant. Construction of facilities, which were based upon a new process developed for the treatment of both uranium and vanadium ores, was completed and the mill was placed in operation early in 1951. Subsequent to that time several alterations were made and the capacity of the plant increased. In terms of recoveries, the plant has proved to be one of the most efficient on the Colorado Plateau

Aug 1, 1955

By J. W. Mills

The strike and dip of bedded formations is readily determined by trigonometry if some marker horizon is intercepted by three holes. If no marker can be identified and if orientation of the cores is unknown, as is the usual case in diamond drilling, the determination still can be made readily by the use of a stereonet if the bearing, inclination, and angle the bedding makes with the core axis is known for each of the three holes. Such determination, valid only if the bedding orientation is fairly uniform within the area drilled, is considered simpler, faster, and more effective than any solution previously published. Method: The steps of this procedure are as follows: 1) Mark north and south poles on tracing paper placed over stereonet. 2) Plot the three diamond drillholes by drawing a line from the center of the net in the direction of the bearings of the holes. Then rotate the paper until each line, in turn, lies along the equatorial diameter of the net; the end of each line is determined by the inclination of the hole measured in degrees from the periphery toward the center of the net along the equatorial diameter. Fig. 1 illustrates a vertical hole and a hole inclined at -23° due east.

Aug 1, 1955

From 1917 to 1926 mining at the Climax Molybdenum Co. property was confined to the Leal and White levels at elevations of 12,145 and 11,935 ft respectively and to surface outcrops above the Leal level. At present the production is coming from the Phillipson and Storke levels at elevations of 11,465 and 11,168 ft. Until 1926 when B. S. Butler recognized the relationship existing between the orebody and a central core of fine-grained hydrothermal quartz, the orebody was believed to be tabular in form. The orebody lies within the pre-Cambrian granites and schists and another rock type designated as the Climax porphyry and surrounds a highly silicious core, the mineable portion of which varies in thickness from 250 to 400 ft.

Aug 1, 1955

The Climax design is for the human being and his needs. Climax President Arthur Bunker has likened the high mountain operation to a giant, 250 million tons in weight, and 12 thousand feet high. No matter how huge or complicated the plant, the design must assure efficient operation by its human operators. By the same token, living and playing facilities must be designed for fullest satisfaction in use-else the capital investment is not justified. Even the product, molybdenum, finds its application through the ever growing demands of a highly industrialized society of humans. Research in Climax Laboratories, in tune with our technical age, helps guide molybdenum to its maximum use for society.

Aug 1, 1955

By Allen F. Agnew

Geologic studies for the Federal and State governments in the Wisconsin-Illinois-Iowa zinc-lead district were begun in 1835, and subse¬quent surveys were made in the three states at in¬tervals until 1916, see Table I. The current study of the district, Fig. 1, by the U. S. Geological Survey was begun in 1942 in the hope that a systematic investigation would help in¬crease production of zinc and lead, then in ex¬tremely short supply. Major emphasis of the USGS program was on detailed mapping of the geologic structure and ore deposits. Preliminary maps and reports covering localities of intensive mining ac¬tivity have been published during the course of this study, Fig. 2. By 1950 the objectives of the study by the USGS were revised; 7Y2-min quadrangles of relatively unprospected localities as well as inten¬sively mined localities are now being mapped in Wisconsin. Since 1945 the investigation in Wiscon¬sin has been made in cooperation with the Wiscon¬sin Geological and Natural History Survey, and since 1951 the geologic mapping of areas of particu¬lar interest in Iowa has been performed in coopera¬tion with the Iowa Geological Survey. At intervals since 1943 the Illinois State Geological Survey has mapped the geologic structure and ore deposits of localities in the Illinois part of the mining district, see Fig. 2.

Aug 1, 1955

By E. Ackerman, L. Y. Tu, S. C. Sun

The use of ultrasonics in forming emulsions is not new. As early as 1927 Wood and Loomis' reported preparation of emulsions with ultrasonics. In 1935 Rschevkin and Ostrawskyz described the use of great ultrasonic power in producing fine emulsions of various oils and paraffin in water. Recently Oyama and Tanakahmployed ultra-emulsification to increase the effectiveness of sodium ethyl xanthate in flotation of chalcopyrite and galena. An emulsion is a two-phase system consisting of two incompletely miscible liquids, the one being dispersed as finite droplets in the other. The dispersed liquid is known as the internal or discontinuous phase, and the surrounding liquid is termed the external or continuous phase. There are two types of emulsions; one is oil-in-water (O/W) and the other water-in-oil (W/O). The word oil refers to the liquid other than water. Circumstances exist in which the emulsion type is not clearly defined, and the internal and external phases both contain portions of the opposite phase. This is said to be a dual emulsion. Among the many hypotheses', 6v proposed for the formation of emulsions, the Bancroft's adsorbed film or double interfacial tension theory is widely accepted. Bancroft ""educed that in the process of emulsification the interfacial tension between oil and water is lowered by the formation of an emulsifying film, which contains the adsorbed molecules and/or ions from the emulsifying agent and the two liquids.

Jul 1, 1955

By G. A. Vissac

In continental Europe the feldspar jig is used almost exclusively for cleaning the fine sizes of coal; it operates with an artificial bed, made up generally of pieces of feldspar or of any other hard and heavy rock with good cleavages. A primitive form of this machine requiring close supervision was used in this country years ago, but output was small. The modern machines are generally air-pulsated Baum-type jigs, with capacities up to 150 tph, and treat sizes from 3/s in. to 0, usually previously dedusted or deslimed. These jigs are equipped with very accurate and sensitive automatic controls insuring satisfactory operation even at low separating gravity and with feeds irregular in quality and quantity. This paper will deal more particularly with coal cleaning separation, but the technical studies apply equally to all minerals.

Jul 1, 1955

By Leon Merker

Flame fusion growth of strontium titanate crystals was undertaken to obtain large transparent crystals on which physical data could be gathered. The fact that strontium titanate is a cubic crystal and probably has a high index of refraction indicated that it might be useful in optics. No large boules* of strontium titanate had been synthesized previously, and none have been found as natural occurrences. The flame fusion process, invented by Verneuil in 1904, was first applied to grow large crystals of ruby and has since been used extensively to grow crystals of corundum and spinel on a commercial scale. Only during the past nine years has this technique been applied to the growth of large single crystals of other high melting compounds such as rutile, mullite and ferrites.

Jul 1, 1955

By John D. Ridge, Robert C. Barwick

The quantities and destinations of the metallic ores and concentrates and partially or fully refined metals in international trade result from the interaction of many factors, of which geographic location is only one. How far the processes of concentration and refining are to be carried in the country in which the mining is done and what dictates the destinations to which the more or less completely processed raw materials will move are determined not only by present-day geologic, political, and economic conditions, but also by the patterns set up by these same conditions as they obtained in the past. The first generalization that can be made regarding trade in metal raw materials-one that affects the form in which the material is transported, rather than the patterns followed by that trade-is that concentration is carried out for all low grade ores, nonferrous or ferrous, in the country in which they originate. (Rule 1.) Economic considerations alone almost always require that this be done; only high grade iron, manganese, and chromite ores can be shipped as they are mined.

Jul 1, 1955

The old single-jack may have been portable- but it left much to be desired in drilling speed and depth of hole. Portable compressors for drilling can be snaked into tough spots. However, that calls for more men, equipment, and money, with corresponding loss of mobility. The drills listed in this notebook sheet meet three requirements: They are light. They are self-powered. And all are reported proven in practice. Undoubtedly there are other units filling the requirements that are not listed. Extreme mobility for far-flung exploration teams is always an acute need. The drills listed here help solve the problem. Canadian Longyear, for instance, reports that the Porta drill has been parachuted into wilderness spots and helicopters have lofted light core drills onto mesa tops in the Colorado Plateau uranium country.

Jul 1, 1955