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The value of incentive payments in the mining industry by K. SMITH, A.R.S.M., B.Sc. (London) (Member) This paper reviews the history of incentive payments in the mining industry, and gives some indication of the magnitude of improvement that has been achieved by this means in the past. The objective is to promote a more general belief in the efficacy of these methods, and thus to encourage their wider and more effective application by mining engineers in general, and by the rising generation in particular. It is concluded, from a consideration of current productivity levels in the gold-mining industry (still South Africa's leading revenue earner), that further substantial improvement can be achieved by a better understanding of the time-tested principles of incentive payments.

Jan 5, 1974

By F. H. Deist, J. P. E. Morris, E. Georgiadis

For some years the Collieries Research Laboratory of the Chamber of Mines of South Africa has been engaged in the development and application of computer programmes to aid in the solution of rock mechanics problems. It is the purpose of this paper to introduce some of the programmes having general applicability. A system capable of predicting stresses and displacements induced by large-scale tabular excavations is discussed. A finite element programme especially designed for handling layered continuum problems, and which is being used extensively has been supplemented by an automatic mesh generation facility that reduces problem preparation times considerably. Some typical applications of these programmes are described. An entirely new approach, potentially capable of performing linear three-dimensional continuum analysis at practical cost is introduced.

Report M161 Improved recoveries of gold from auriferous calcines and pyrites by fine milling. Report M171 The development of a versatile computer programme for the evaluation of batch flotation results. Report M178 The reduction of chromite in a transferred-arc plasma furnace. Report M179 Optimization of an inductively coupled plasma by the simplex method. Report M182 A techno-economic evaluation of five routes for the comminution of gold ores in South Africa. Report M183 The determination of molybdenum and tungsten in resin by X-ray-fluorescence spectrometry. Report M184 The analysis of silicates, ores, slags, and other materials by X-ray-fluorescence spectrometry. Report M188 Determination of relative sensitivity factors for use in spark-source mass spectrometry.

Jan 1, 1985

By W. Peters, W. A. H. Poppmeier

An overview is given of the present state of traditional and new steelmaking equipment and techniques, and one of the direct steelmaking methods that are currently being developed is described. In steelmaking processes, coal is used to supplement the energy input and to reduce iron oxides in the slag. Foamy slag practice is discussed, and the most widely used types of ladle recarburizers, their properties, and manufacture are described. It is concluded that the use of carbon sources, mainly for supplementing energy and as reductants, will increase in the future, but that demands on the purity of the materials will probably become more stringent. If hydrogen were manufactured at a competitive cost, it could become an alternative fuel and reductant in the field of iron and steelmaking.

Jan 1, 1993

By J. Baklík, V. Rak, W. Kolarcík, Z. Franc

The paper deals with hydraulic transport of thin and dense slurries. Based on mathematical modelling of three-phase flow, dynamic properties of the systems for pumping of thin slurry are solved. Theoretical calculations were experimentally verified both at the testing hall and in real operation. For thin slurry (e.g. bauxite slurry), a three-chamber hydrohoist with float is used. Dense slurry (e.g. ash and water) is transported from the power plant to a deposit site by means of a three-chamber hydrohoist with sealed separator (piston).

Jan 1, 2007

By J. E. Friant, R. P. H. Willis, J. Maaren

Considerable effort is currently directed towards the development of non-explosive mining methods with the potential to allow continuous mining in narrow reef conditions. Besides improving productivity, continuous mining results in concentrated mining which has a significant impact on reducing infrastructure costs. CSIR: Miningtek recognized the potential of mini-disc cutters in a long or short wall application for selective hard rock mining in 1999. EEA was chartered to build a 780 mm diameter by 800 mm deep drum cutter head. While EEA designed and built the head, CSIR designed and built the drive mechanism and chassis for the trial machine. After assembly and shop testing at CSIR’s facility, the machine was shipped to a platinum mine for trials. This paper traces the development of mini-disc cutters and their application in South Africa.

Sep 1, 2001

This paper details the preliminary design work carried out before and during the implementation of an extensive backfilling programme on Cooke 3 Shaft, Randfontein Estates Gold Mining Company (Witwatersrand) Limited. The design work is of relevance to any system utilizing a cementitious binder, and the quality control aspects are of particular significance. Problems associated with correlating laboratory results to actual field results are also briefly discussed.

Jan 1, 1988

By D. A. Viljoen

The ore mined at Black Mountain is of a complex nature, being composed of both magnetic and massive sulphides, which have greatly varying metal values. Because of this, there is need for a rapid method of assaying for the continuous monitoring and control of the process streams, and the Outokompu Courier onstream analysis system and the Proscon process-control computer systems have therefore been installed. Geostatistics In view of the continuing demand, the Department of Mining and Mineral Sciences in association with Special Courses Division, Department of Adult Education and Extramural Studies, both of the University of Leeds, will offer two further courses on A Practical Introduction to Geostatistics in 1981, each covering ten working days. The courses will run from 30th March to 10th April and 14th to 25th September.

Jan 1, 1980

By J. C. Mostert, P. N. Roberts

Electric smelting at Rustenburg Platinum Mines Limited of nickel - copper concentrates containing platinum-group metals By J. C. MOSTERT Pr. Eng.. B.Sc. (Stellenboseh). M.Sc. Met. Eng. (Fellow) and P. N. ROBERTS Pr. Eng.. B.Sc. Eng. (Rand) (Fellow) The processes involved in the smelting in an electric furnace of nickel-copper concentrates containing platinumgroup metals are described. These are concentrate drying, pelletizing, pellet drying, and flux and pellets proportioning, followed by smelting of the concentrate in a submersible-electrode electric furnace, which is discussed in more detail. The furnace matte is blown in a converter to the white-metal stage and is cast in moulds, whilst the slag is granulated, ground, and floated for recovery of valuable metals and afterwards pumped to the tailing dam.

By J. Gilliland

The Grootegeluk coal-beneficiation plant was erected in the Waterberg coalfield, near Ellisras in the Transvaal, to supply Iscor's steelworks with a predetermined tonnage of coking coal in accordance with strict quality requirements. This plant has to handle a high tonnage of raw coal, which is not easy to beneficiate, in order to produce 1,82 X IQ6t of coal. Extensive tests were conducted on borehole cores and a mass sample of coal obtained from the area. These tests were carried out on a laboratory and pilot-plant scale, and were aimed at the establishment of the most effective beneficiation methods and the choice of suitable equipment. This led to the completion of a full set of design and manufacturing drawings that resulted in the project approach . described in this paper.

Jan 1, 1982

By M. Splaine, C. E. Dohm, S. J. Browner

As the grade of the gold (head grade) in the ore supplied to a reduction plants falls, the efficiency of recovery of the metal drops. This is not simply due to a fixed grade lost in the residue, since the residue grade is itself a function of the head grade. A multi-disciplinary approach was used in the construction of a model to represent the relationship between head grade and recovery efficiency. The model is a physicochemical one based on (i) the reaction characteristics of cyanidation, (ii) the milled-ore selection characteristics of gravity concentration, and (iii) the nearly log normal distribution of gold grades and particle sizes in ore reserves. The model was used to set sound target levels for recovery efficiency for a given head grade at a given plant, against which the performances of the plant equipment can be judged for control purposes.

Jan 1, 1982

Past work on the ignition of methane-air mixtures by coal-cutting picks is reviewed, with special reference to the factors that contribute to ignitions and ways of reducing them. The main conclusions obtained from this review are outlined for the following aspects: mechanisms of ignition, methane concentrations, and the roles of rock types, cutting parameters, cutting tools, and water. However, many of these factors have been investigated on a qualitative, rather than on a quantitative, basis. A considerable amount of effort over a long period has been expended in this area of research. It is shown that a number of the factors influencing ignitions by machine picks have been researched adequately, but that there is still work to be done. Research is continuing in this area, being concentrated primarily upon the ignition potential of the coal-cutting pick.

Jan 1, 1985

By P. G. Henderson

Coalbrook Collieries has produced approximately 2 million tons of coal by retreat longwalling since April 1976. Strata control. support. stone intrusions. coal conveyance, and the inflow of goaf and water between the face supports have been the major operational problems experienced to date. The progressive percentage availability of the total system (moves between panels excluded) for the first three panels mined was 40 per cent. Satisfactory solutions have been evolved for these problems. and the availability in the present panel (fourth panel) has increased to approximately 60 per cent. It is envisaged that longwalling will become the most economical method of ensuring optimum heat values, greater recovery. and reduced geographic expansion. as well as safer roof conditions. at Coal brook.

Jan 1, 1980

By R. S. Sarracino, M. J. Louw, S. M. Vather

Two detonation models, IDeX for ideal VOD and CPeX for non-ideal VOD, were used to predict the velocities of detonation (VOD) of five explosives: ANFO, a bulk emulsion, and three repumpable emulsions (R100 Gold, R100 Diamond, and R105). The theoretical VODs were compared with the in-hole VODs of the explosives, and the predicted and actual values were found to be within experimental error for ANFO and the bulk emulsion. The results were not consistent for the repumpable emulsions. The discrepancies can be explained as being due to variations in mining and loading practices. The results show that the detonation models can be effective tools in predicting the behaviour of explosives in different diameters and rock confinements, provided that the user is aware of the factors that can affect the optimal usage of explosives and equipment.

Jan 1, 1993

By R. M. Morris, G. A. Matthesius, M. J. Desai

Slow pyrolysis experiments were caried out on samples of coal from north em Natal having a volatile mater content ranging between 10 and 25 per cent by mass and a constant particle-size distribution. The tests were conducted at atmospheric pressure in a helium atmosphere, and ata heating rate of 10 KImin and a final temperature of 1220 K. The pyrolysis products were taken as coke and volatile mater (tar and eight other species), and tMir respective yields were measured. The experimental results were used in the modification of an existing mathematical model and in the derivation of new corelations for some of the parameters of the model, so that the volatile products of a coal can be predicted from ultimate and proximate analyses of the coal. The pyrolysis tests showed good agreement between the model predictions and the experimental results.

Jan 1, 1987

By F. S. A. de Frey, F. C. Kruger

Personnel management has undergone a remarkable change over the course of the past ten years. Personnel departments have played an increasingly important role, which today requires highly trained people and cannot be adequately served by the lesser qualified officials of yesteryear. Changes in the mining industry that stem from the demand for skilled labour to keep pace with technological developments and the mechanization of mines today demand that emphasis should be placed on the maximum utilization of manpower. Maximum utilization of manpower calls for more scientific and effective methods of recruiting, selecting, training, and placing workers so as to offer them the best opportunities for development and promotion, which naturally ensure a minimum labour turnover and eliminate labour unrest. This can be achieved only if well-qualified and properly trained personnel administrators are prepared to accept the challenge and apply themselves purposefully by assisting line mangement with the attainment of the company's corporate objectives.

Jan 1, 1982

By M. Wu, X. Zhao

This paper presents an integrated pipeline transport system for thickened coal sludge, which combines pretreatment and pipeline transport with combustion techniques of thickened coal sludge. The pipeline can transport thickened coal sludge with a sufficiently high solids content (about72%?77%) and high apparent viscosity (about 1 000Pa?S?3,000 Pa?S) directly by pipeline having neither use for water nor an addition agent. The transport distance can be as high as 1 000 metres. In particular, the operating principles, key equipment and technical parameters of this integrated system are examined in this paper. The integrated system effectively causes no pollution to the environment because it is completely sealed, and conserves energy over traditional conveyer designs. Keywords: pipeline transport; integrated system; circulating fluidized bed boiler; thickened coal sludge; high solids content

Jan 1, 2007

Infacon 74 The National Institute for Metallurgy, the South African Institute of Mining and Metallurgy, and the Ferro-Alloy Producers' Association of South Africa extend a cordial invitation to participate in the International Ferro-alloys Congress to be held in Johannesburg, South Africa, in April 1974. Obituary RICHARD AUSTIN COOPER On the 31st March 1972, a once very active member of the Institute, R. A. Cooper, died at the age of 82. He had served on the Council for many years and was Vice-President in 1933/34. ALEXANDER JEREMIAH ORENSTEIN CB., CM.G., C.B.E., LLD., D.Se., M.D., M.R.C.S., F.R.CP., F.R.S.H. Dr Orenstein, who died on the 7th July 1972 at the age of 92, was so well known and so widely acclaimed during his lifetime that it is difficult to add to the tributes which have already been paid to him.

By V. J. Moore

Introduction Although months have passed since APCOM 87, held from 19th to 23rd September, 1987, the vivid memories of all aspects of its activities remain as clear in one's mind as if it all happened only yesterday. The Symposium, which was held at the Johannesburg Sun Hotel, was organized by The South African Institute of Mining and Metallurgy in collaboration with the Council for Mineral Technology (Mintek), supported by The Geostatistical Association of South Africa, The Operations Research Society of South Africa, and the Computer Society of South Africa, and was backed financially by the Chamber of Mines of South Africa. The total number of registrants amounted to 375 delegates and 50 affiliates: 100 of the delegates were from outside the Republic of South Africa and represented 15 countries, namely Australia, Brazil, Canada, Chile, France, Great Britain, Greece, Italy, Namibia, Phillipines, Sweden, Turkey, United States of America, West Germany, and Zimbabwe.

Jan 1, 1988

By R. P. Plasket, D. A. Ireland

Ancillary smelter operations and sulphuric acid manufacture at Impala Platinum Limited by R. P. PLASKET. Pr. Eng.. M.Sc. (Chem. Tech.). Natal (Fellow) and D. A. IRELAND. Pr. Eng.. B.Sc. (Chem. Tech.). Natal (Member) The de-watering, spray drying, and converter operations at Impala are described, aspects that may be new to the minerals industry in South Africa being elaborated. Air-pollution control necessitated the installation of a sulphuric acid plant to limit the emission of sulphur dioxide to the atmosphere. Closer control of the smelting and converting operations was required for successful operation of the acid plant on the inherently Iow and varied concentration of feed gas from converter blowing. Approximately 82 per cent of the sulphur entering the smelter is converted to sulphur dioxide, of which 67 per cent is fed into the sulphuric acid plant.

Jan 8, 1976