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By Daniel Hodouin, Claude Bazin, Sami Makni

A method is proposed to perform on-line data adjustment and inference of unmeasured variables, using measured flowrates and on-stream assays in mineral processing plants. The algorithm minimizes a weighted sum of squared residuals of the measured variables and squared species imbalances around the flowsheet nodes. The method is based on a trade-off between the material transient accumulation, evaluated by the imbalances, and the data inaccuracies, evaluated by the residuals (i.e. the adjustments brought to the measured values). A recursive algorithm is developed for on-line implementation of the method. It is a real-time extension of the hierarchical method for balancing steady-state data for bilinear mass conservation constraints. An illustration for a simulated flotation circuit is provided.

Jan 1, 1995

By P. Somasundaran, A. Sivakumar

Surfactants and polymers are used in a number of processes such as flotation and flocculation. The structure of the adsorbed surfactant and polymer layers control the interfacial properties of the solid and hence an understanding of the structure of the adsorbed layers at the molecular level is essential. In this paper, a review of different spectroscopic techniques (fluorescence, electron spin resonance and Raman) used to characterize the adsorbed layers [in-situ] is presented. Information on the micropolarity, microfluidity and size of the surfactant aggregates was obtained and the growth of the adsorbed layer was followed. [In-situ] conformational states of polymers at the solid/liquid interface were determined for different pH values.

Jan 1, 1989

By C. R. Euston, B. T. Field, W. E. Lindquist

Pyroprocessing applications in the minerals industry range from low-temperature drying to high-temperature reactions. Material characteristics and process requirements range over a very broad spectrum and can confuse plant engineers trying to select a pyroprocessirtg system for their plant. This paper examines the important process variables and offers empirical guidelines to assist in a user's overall process evaluation.

Jan 1, 2000

By Danqing Xu, A. W. Khair

This paper presents a laboratory simulation of regrinding and resulting dust generation. An Automated Rotary Coal Cutting Simulator (ARCCS) was modified to conduct regrinding experiment. In order to estimate the effects of coal properties and operating parameters on regrinding and dust generation, an orthogonal fractional factorial experimental design was implemented in regrinding experiment. Marple personal cascade impactors, Series 290, were used to measure dust concentration during experiment. Three types of coal seams, namely, Waynesburg, Pittsburgh, and Lower Kittanning, were used to represent different coal properties. Experimental results and complete parametric analysis were presented.

Jan 1, 1991

By Kal V. S. Sastry

Mineral processing simulation has come a long way since its beginning about thirty years ago. With our increased understanding of mineral process systems and the advent of new software and hardware technologies, we can visualize an ideal mineral processing simulator. This paper attempts to identify a number of desirable features of an ideal mineral process simulator and to describe the exciting trends in making such an ideal simulator a reality.

Jan 1, 1992

By Mario E. Rossi

The concept of entropy is classical in thermodynamics and information theory. Its potential use as a measure of the ordering of a spatial system is discussed. Although entropy has been discussed previously in the framework of spatial statistics and for univariate distributions, a bivariate data-based estimator has not until now been defined. Different statistical distributions maximize entropy, depending on the univariate, bivariate, or n-variate constraints applied. For bivariate distributions, with a known mean and known covariance, it can be shown that the distribution that maximizes the entropy of the system is the bivariate gaussian. A nonparametric bivariate entropy estimator is introduced, derived directly from the experimental cumulative frequency distribution. Assuming that this experimental bivariate distribution is representative of the population distribution, then a measure of departure from gaussianity can be introduced as a relative entropy estimator. Practical applications for the entropy estimator are discussed, and an example developed.

Jan 1, 1992

By C. L. Karr, D. E. Goldberg

This paper considers optimization of the design and operation of an air-injected hydrocyclone (AIHC) via a genetic algorithm (CAI. The AIHC is a mineral separating device, developed by the U.S. Bureau of Mines, that combines the selectivity of flotation with the capacity and simplicity of hydrocyclones. GA's are search procedures based on the mechanics of natural genetics. Computer results demonstrate the ability of a GA to rapidly locate design and operating parameters that improve AIHC performance. A computer model of the GA-designed AIHC predicts improved recovery over that currently being obtained with an AIHC in operation at the U.S. Bureau of Mines Tuscaloosa Research Center.

Jan 1, 1990

By Gordon H. Jardine

The cost of performing equipment maintenance is an increasingly significant component in the total operating cost of today's capital-intensive, large-scale mining operations. Because of the interdependence o f equipment maintenance on other functional areas of the minesite, an integrated approach to the monitoring and control of maintenance costs is essential. An important element of the introduction of computer-based systems in a mine is the acceptance of the systems by the users. The development history and major features of a minesite-developed system, which emphasises the user's importance, is described. The system outlined is designed to provide information for decision-making to the place where the company's maintenance money is actually spent - on the shop floor.

Jan 1, 1986

By Justus B. Deen

Given that the majority of mine ventilation operating costs are imposed by shafts, the need to predict the resistance of a planned shaft with reasonable accuracy is important. During conceptual design, shaft resistances are usually predicted by use of published friction factors, k, based upon lining and fitting configurations. More often than not, published friction factors do not directly coincide with "real" shafts, so their use is somewhat limited. For more accurate shaft resistance determination, equations both theoretical and empirical may be employed if there is detailed knowledge of the shaft. These equations treat the shaft resistance as discrete components, with their sum being the overall shaft resistance. This paper describes the basic shaft resistance equations and verifies these equations by comparison to field measured shaft resistances. Several shafts were examined which varied in depth, shape and fitting arrangements. Results are presented and conclusions drawn to show that the shaft resistance equations are accurate.

Jan 1, 1991

By Michael E. Kelahan, Glenn A. Gruber

A review of recent phosphate beneficiation developments shows that Flotaire cells, ranging from 0.20 m to 2.44 m in diameter, have been examined in pilot scale and commercial plants. Applications of the column cells have included sized feed fractions using anionic and cationic reagent systems. In plants where the Flotaire was installed as a test unit or as an optional circuit, its use has been largely discontinued. On the other hand, when management committed to installing the Flotaire as an integral part of the flowsheet, the performance expectations were met or exceeded.

Jan 1, 1988

By Frank R. Cappuccitti

This paper will deal with current market trends for sulfide mineral collectors in three distinct parts; the global market for sulfide collectors, collectors as tools to solve mineral processing problems and new collector Research in the 1990's. The global market and manufacturing of sulfide collectors will be detailed as well as the trend towards using increasing amounts of specialty products. The use of Total Quality Concepts for laboratory and plant evaluations of new products will also be discussed. Research in the 1990's for sulfide collectors will need to focus not on the development of new chemical species but on the application of the new technologies that have already been developed.

Jan 1, 1994

By E. Topuz, C. Patrick

Longwall face-to-face equipment transfers or moves are the largest source of nonproductive time in a long wall-mining system. Detailed planning and resourceful thinking are paramount for economical, safe and timely longwall moves. New equipment and innovative techniques are frequently tested to reduce overall more time. Determining the cost-effectiveness of these ideas is difficult since the decision is influenced by many subjective factors. A project scheduling simulation model of the longwall move process was developed to analyze and assess the economic viability of innovative transfer methods and equipment. The model provides a project-duration frequency distribution and lists of critically indexed activities and paths. It compares the monetary savings from reduced transfer time and capital costs for several ideas.

Jan 1, 1996

By Jonathon M. Hanson, John F. Schatz

A combined theoretical and laboratory test program is described with the purpose of providing a useful model of the multiple radial fracturing process. A non-quantitative conceptual model is developed as the basis for detailed mathematical modeling and test planning. The model includes borehole pressurization, flaw rupture, and gas- driven fracture propagation phases. The laboratory tests are carried out in blocks of scaled rock simulant loaded to a true three-dimension stress state and with miniature propellant/explosive charges in a wellbore as the fracturing energy source. The conceptual model, fracture initiation modeling, and laboratory test setup have been completed and are described. The remaining work is ongoing

Jan 1, 1986

By Ralph Bernstein

The processing of earth observation sensor data by digital technology is almost two decades old. Only recently, however, has this technology become practical and economical. The reasons for this are interesting to analyze, and they provide some insight into what the future may bring. Some of the earlier activities and their limitations, current systems and their applications, and future technology direction are summarized.

Jan 1, 1979

By K. R. Price, M. Gauna

Jim Walter Resources No. 4 mine produces coal through retreat longwall mining at 610 to 670 m (2000 to 2200 ft) of depth. A three entry, total yield pillar, longwall development experimental region was established for three adjacent longwall panels utilizing 6.1 m (20 ft) wide gate section pillars. Presently, the first longwall panel is completed with roadway deformational behavior monitored for a ground control assessment of the mining system. Data illustrate that the total yield pillar gate section design at No. 4 mine is presently comparable to gate section designs having large equal size chain pillars. Ground conditions will continue to be monitored during the mining of subsequent longwall panels in order to determine the ground control implications from multiple panel extraction.

Jan 1, 1986

By D. Tao

The presence of insoluble slimes in potash ore poses a serious processing problem to the potash industry. These insolubles must be removed prior to potash flotation because of their high adsorptive capacity for amines which are generally used as collectors in the subsequent sylvite flotation. This is usually accomplished by scrubbing of the ore in brine followed by hydrocyclone classification to separate slimes from the salt particles. Insoluble slimes that remain in the ore after the desliming procedure are depressed by reagents such as guar gum or starch during sylvite flotation. In this research, the feasibility of using GP clay binders to replace guar gum for potash flotation was investigated. Batch mechanical flotation tests were conducted with the potash samples provided by a leading potash company. It has been found that GP clay binders increased potash concentrate yield and recovery at the same product grade. Effects on potash flotation efficiency of flotation process parameters such as impeller rotation speed, slurry temperature, binder type, dosage and conditioning time have been investigated to establish the optimum conditions for flotation. Binder GP374G33 has been identified as the optimum substitute for guar gum as slime depressant in potash flotation.

Jan 1, 2008

By Richard R. Klimpel

This paper will summarize the trends resulting from the data generated in a large number of laboratory and industrial studies con- ducted by this author where various slurry rheology factors have been carefully changed and controlled. Factors such as percent sol- ids, addition and/or removal of fines, slurry mill filling level, specific material oriented breakage properties, chemical additions, etc. are discussed with a number of illustrating examples. This paper is specifically aimed at developing rheologically related operating guide- lines for plant engineers so that improved operating conditions can be selected.

Jan 1, 1997

By John F. Schat, T. William Thompson

Laboratory data on the time-dependent compaction of porous rocks are presented, and various attempts to model this behavior are described. These lead to a discussion of the problems that arise in using laboratory data to estimate long-term effects. A method is suggested for combining laboratory data with information from the geologic record to estimate long term effects.

Jan 1, 1986

By R. F. Holub, P. J. Dallimore

Basic to solving the problem of the role of radon transport on radon concentrations in mines is to establish whether it occurs primarily as diffusion and forced flow through porous rock or through fissures in the rock. The laboratory experiments performed involved measurements of diffusion and emanation coefficients, porosity and permeability of representative rock samples. Significant differences have been found when comparing the results of the laboratory permeability determinations to those of the mine determinations. Considerations of underlying principles, however, suggest that the diffusion and emanation coefficients are the same in laboratory and mine. It was also found that moisture content plays a dominant role in radon transport through rock. Using these concepts and findings, some conclusions about the radon concentrations in mines have been drawn.

Jan 1, 1981

By David M. Spatz

Team, as defined by Katzenbach and Smith (1993), is a small number of people with complementary skills who are committed to a common purpose, performance goals and approach for which they hold themselves mutually accountable. As the mining industry searches for new ore discoveries increasingly under post-mineral cover, the process of mineral exploration has taken us from prospector to geologist to multidisciplined explorer to multi-disciplinary team. Multidisciplinary exploration techniques have improved in terms of sensitivities and penetration and more than ever before each technique requires specialists with appropriate training and skills to process data and interpret results. To produce a quality product, specialists must collaborate openly and honestly in an atmosphere where the collective result takes into account the knowledge and expertise of each individual and the relationships between all pertinent data sets.

Jan 1, 1998