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John Keith Elers Douglas recently retired from active participation in the activities of the South African Institute of Mining and Metallurgy after over forty years of diligent and valuable service to the Institute. This account of his contributions to the mineral industry and associated organizations is presented as a tribute to all his hard work and dedication. Mineral processing The Fourteenth International Mineral Processing Congress, sponsored by the Canadian Institute of Mining and Metallurgy, is to be held in Toronto from 22nd to 27th October, 1982. The theme of the meeting is 'Worldwide industrial application of mineral technology'.

Jan 1, 1981

By H. E. Parkinson, Y. P. Chugh

About 90 percent of the coal mined underground in the U.S.A. today is mined by the room-and-pillar system. The productivity of the system dropped from about 14,1t per man-day in 1969 to about 7,3 t per man-day in 1978. Since 1974, the U.S. Department of Energy (formerly the U.S. Bureau of Mines) has been engaged in research to improve the production and productivity of the room-and-pillar system. The effort involves the development of integrated, automated, and remote-controlled equipment and systems including remote-controlled continuous miners, automated miner-bolters, automated extraction systems, continuous haulage systems for use behind miners, and remote-controlled equipment for miners, bolters, and shuttle cars. These systems are discussed briefly, the discussion being related primarily to coal winning, although the concepts could be utilized in room-and-pillar systems in mines other than coal mines.

Jan 1, 1981

By B. E. Protheroe, C. Allen, A. Ball

The results of laboratory abrasive and abrasive-corrosive tests carried out on a range of carbon, Iowalloy, and stainless steels are compared with underground tests conducted on similar materials on prototype shaker conveyors carrying gold-bearing quartzitic rock. The dry-abrasion resistance of all the steels was found to be better than that of mild steel. When the added effect of corrosion was tested, the stainless steels proved to be much superior to proprietary abrasion-resistant alloys both in the laboratory and underground. The ferritic stainless grades were shown to be superior on the basis of cost per unit of volume lost. This investigation has shown that laboratory tests on materials can provide valuable information on their possible performance in situ, and can thus be used to replace lengthy experiments on site.

Jan 1, 1981

By A. N. Brown

Professor D. G. Krige, of the Department of Mining Engineering of the University of the Witwatersrand, received the degree of Doctor of Engineering (honoris causa) from the University of Pretoria at the Autumn Graduation Ceremony in April 1981. He was honoured an outstanding engineer for his world-renowned pioneering work in the field of statistical methods of ore valuation, or geostatistics as it has become known. Metalliferous Ore Deposits A short course on the 'Evolution of Metalliferous Ore Deposits' will be held at Rhodes University, Grahamstown, from 8th to 13th February, 1982.

Jan 1, 1981

By T. O. Hagan

A system for the monitoring of micrcoseismic events. which is designed for use in feasibility studies of rock-burst prediction, has been operating at Western Deep levels Limited since 1977. Analyses have revealed that the presence and Orientation of geological discontinuities ahead of the mine face can be predicted from the data produced by this system.

Jan 1, 1981

By J. H. Fourie

This paper highlights modern practices in ore-treatment plants, with particular reference to the flotation of P2O5 at the plants of the Phosphate Development Corporation (Foskor) at Phalaborwa in the northern Transvaal. The following aspects are covered: design criteria, equipment and personnel, production standards and control. cost control, maintenance, and process development.

Jan 1, 1981

By J. D. Koch

The past ten years or so have seen many changes in the methods and approach adopted for projects in the metallurgical and mining industry in South Africa. These changes have led to an increased use by operating companies of the project and construction management services offered by engineering contracting companies. For a variety of reasons, this development has been slower in the metallurgical industry than in other areas of production, but that industry is also now showing an increasing trend in this direction.

Jan 1, 1981

By F. G. Hill

The paper reviews the restrictions imposed by the Department of Mines (now the Department of Mineral and Energy Affairs) on the surface use of ground that has been undermined at shallow depths (down to a depth of244m). The reasons for the restrictions are discussed, with special reference to the early records kept by the Department of Mines on subsidence and fracture of the surface. A discussion of the nature of the strata overlying the ore-body, and the effect of undermining, is followed by a detailed account of investigational work, particularly since 1970, on the stability of shallowly undermined ground. The significance of the data collected during the investigations is considered next, with special reference to the social and economic implications. These are so farreaching, that it is proposed that the already flexible approach of the Department of Mineral and Energy Affairs in considering what structures may be built on undermined ground should become even more flexible. To this end, the appointment of a Commission is proposed to collect as much information as possible on the stability of ground undermined at shallow depth, and to revise the current overrestrictive conditions or guide lines that are in use.

Jan 1, 1981

By W. J. Kotzé

Die derde colloquium van die Spesialiste-afdeling van die SAIMM is op 19 November 1980by die Universiteit van Pretoria gehou en is deur sowat 40 mense bygewoon. Dr J. P. Hugo tree as Voorsitter op en heet al die aanwesiges welkom, en stel elke spreker om die beurt aan die vergadering voor.

Jan 1, 1981

By Z. Zitron

In 1978 the South African Coal Processing Society (SACPS), together with the Institute for Energy Studies of the Rand Afrikaans University, ran a school on coal processing. This was judged by both the organizers and the participants to have been extremely successful. As a result, it was decided to hold a second coal school in 1980. NIM reports Report no. 1958 A mineralogical investigation of sulphide-bearing chromitite from the Loskop Dam ar..a.(10th Feb., 1978; reissued 1st De!)., 1980). Report no. 2067 List of unrestricted NI M publications issued from 1966 to 1980. Report no. 2076 Wet high-intensity magnetic separation. Laboratory tests conducted in 1978 and 1979. Report no. 2083 The determination, by anodic-stripping voltammetry, of zinc and lead in six NIMROC reference samples. Report no. 2086 An automatic sampling probe for use in the carbon-I npulp process.

Jan 1, 1981

By J. A. L. Napier

An essential requirement for the planning of the global capacity of a mine is a knowledge of the functional relationship between the production level and the capital expenditure necessary to establish that level. An underlying mechanism connecting capital expenditure and mine production capacity is proposed in terms of a characteristic profile of the expenditure that both precedes and succeeds production expansion. By the assignment of a representative shape to this profile, the capital expenditure of individual mines can be modelled. The empirical values describing the characteristic profile are computed for a number of gold mines, and an attempt is made to explain variations in the model coefficients from mine to mine in terms of physical parameters such as shaft depth, shaft concentration, and average rate of depth increase during the life of the mine.

Jan 1, 1981

By J. E. Robinson, W. Pilkington, J. L. Taylor, B. J. Bluhm, E. B. Viljoen, P. Le Grange

The Chemwes uranium plant was designed and constructed within fifteen months; commissioning started during. June 1979, and the plant was producing at design capacity four months later. This account highlights the procedures and methods adopted to bring the plant Into production. The description of the various phases includes some details of the early evaluation, and the feasibility and optimization studies; of the financing, project management, design, construction, and commissioning of the plant; and of the training of personnel. Some of the mistakes made and the factors that contributed to the success are also listed.

Jan 1, 1981

By C. R. Thomas

Although stainless steels have been used to a limited extent in the South African mining industry, the metallurgical development of 3CRI2 has presented materials engineers with a viable alternative for certain materials-handling applications. The various types of wear involved in these operations are described, and an explanation is given of how 3CRI2 is able to offer advantages, particularly in wet sliding applications. Certain applications result in various types of abrasive wear, and the performance of 3CRI2 in these areas is described.

Jan 1, 1981

By G. Y. Nisbet

The contribution made to the economy of South Africa by the-minerals industry is discussed according to four of its aspects. Firstly, the industry supports both students and lecturers in technical and academic institutions. This support covers virtually the whole range of courses available at the universities and technikons, although most is obviously devoted to the engineering and science faculties. Secondly, the industry makes a direct financial contribution to the State in that it contributes about40 per cent of the State's receipts from direct tax paid on incomes and 30 per cent of the contributions to the total State revenue. It provides employment for 28 per cent of the total active labour force, and contributes 24 per cent directly to the gross domestic product. Thirdly, the industry is responsible for over 65 per cent of the country's foreign earnings in spite of the significant rise in exports from the manufacturing sector. South African minerals are of crucial importance to the word, since the country has the world's largest reserves of seven minerals and features very prominently in many others. Finally, the industry makes an indirect contribution, referred to as the multiplier effect. This is the ripple effect on the economy made by a large injection of momey by which that money acquires an added effective value. A study made of the total production of the mining industry in 1978, for instance, showed this multiplier to havea value of 1,5. Thus, if this effect is included, the industry's contribution to the gross domestic product is 44,S per cent. Similarly, the industry is responsible for the creation of jobs both within itself and in other industries, which could amount to 100000 for the period 1981 to 1935.

Jan 1, 1981

By P. R. Jochhens

The Past. In the past, large metallurgical companies (for example the mining houses) had the necessary infrastructure both to develop metallurgical flowsheets and to undertake the construction and project management of metallurgical plants. Effectively, the sole contribution by contracting companies was the supply, and possibly the installation, of specific items of equipment. OBITUARY: AUSTIN WHILLIER (1927 - 1981) On Thursday, 13th August, 1981, Dr. Austin Whillier passed away peacefully in Johannesburg after a long illness. This event has been a serious blow indeed, and its effects will be felt, not only by the Chamber of Mines of South Africa and the South African mining industry, but also throughout many scientific and technical spheres both in South Africa and further a field.

Jan 1, 1981

For practical reasons all basic input data for the gold mines of the Anglovaal Group conform to a regular grid of averages of sample values within 25-ft squares in the plane of the ore body; individual sample values with their metric co-ordinates are input and converted by a computer program to the basic 25-ft square averages. At the Prieska copper mine the bore- hole data are forced on to a regular grid of 15-m squares corresponding to the coordinates of the grid points nearest to the actual borehole intersections. As for the gold mines the Prieska ore body, although some 3 to 30 m thick, is also dealt with on a two-dimensional basis (Krige, 1973). On the gold mines the data subjected to geostatistical analysis cover: gold values (in cm g/t), uranium values (cm kg/t), and channel widths (cm). The gold and uranium values are normalised on the basis of log (value plus constant) and all the geostatistical analyses are performed on these transformed values. The channel widths usually conform reasonably well to the normal distribution and are, therefore, not transformed. At Prieska the metal grades analysed cover the two main products, copper and zinc, as well as the impurities lead and bismuth; in addition the specific gravity values and the hanging- and foot-wall deviations from a projection plane are also handled. These were all previously used on an untransformed basis but because of problems associated with the proportional effect the lognormal-de Wijsian model is now used for some of the grade variables. The key computer pro- grams can be summarised briefly as follows:

Jan 1, 1981

By A. O. Filmer

The techniques used in this study of the non-oxidative dissolution rates of high- and Iow-grade nickel mattes in hydrochloric acid involved leaching and the use of a rotating ring-disc electrode. It was found that the rate of metal dissolution depends on the potential at which the matte dissolves, a maximum rate of dissolution being observed at -0,2 V to 0,3 V (relative to a saturated calomel electrode). The results are comparable with those obtained in work on the dissolution of synthetic nickel and iron sulphides. The adverse effect of excess sulphur on the rate of nonoxidative dissolution is explained in terms of the mixed potential of the reaction. The leaching studies showed the feasibility of processing a high-grade nickel matte by non-oxidative dissolution, and indicate that maximum rates can be obtained in the presence of fairly Iow concentrations of oxidant. A relative selective dissolution of iron can be obtained from the Iow-grade matte under reducing conditions, thus resulting in a significant upgrading of this material. Letter to the Editor Dravo Corporation is seeking information concerning a special method of transporting explosives to aid in designing a large underground oil shale mine in the mountains of Colorado.

Jan 1, 1981

By R. C. More O’Ferrall

The author mentions some of the problems he has encountered, together with their solutions. These include the stoping of isolated pillars, the reduction of the size of shaft pillars, the stoping of a new horizon above or below a horizon that has already been stoped out, and the mining of thick bands of reef left behind in the footwall or hanging wall.

Jan 1, 1981

The term geostatistics was introduced by Matheron (1960) to cover the development and application of mathematical and statistical models which take specific account of the spatial structure of a 'regionalised' variable. In ore valuation the relative positions of available ore values within an ore body or portion thereof, can only be ignored in the unlikely case where there is no significant pattern of association or correlation between them - that is, if they do not disclose any significant spatial structure. A structure might not be evident in the available data, e.g. where the spacing of the available values is relatively wide such as in surface drilling on a new deep gold mine. However, practical selective mining considerations could dictate the need for eventual underground valuation on a scale much smaller than that represented by this spacing and the possibility of a significant structure on such a smaller scale cannot then be ignored. Some spatial structure must be present wherever the average variability among the values of check ore samples from the same, adjacent or nearby grooves or of borehole cores from the deflections in the same borehole, is lower than the overall variability for ore values within the whole ore body. Another practical check on the presence of a spatial structure is where it is evident that there is or will be a significant variation in the ore grades for individual ore blocks. Any correlation between peripheral and follow-up internal ore block values also provides evidence of a spatial structure, and hence the regression techniques covered in §1.16-1.2 1 can be accepted as the first application of the geostatistical procedures. The spatial structure of a regionalised variable can be studied and measured by the pattern, usually a decreasing function, in the level of correlation or of the covariance between pairs of values as the distance or lag between the values increases, that is, by the correlogram or covariogram (Krige, 1968, 1969, 1976; and Fig. 18). In geostatistics, for various practical and theoretical reasons (Matheron, 1960, 1971), the measure most commonly used is the semivario- gram, which increases as the lag increases. The semivariogram and covariance values are interrelated and for the lognormal- de Wijsian pattern used extensively for gold ore valuation both measures as well as their relationship can be defined on a fairly straightforward basis. Provided the underlying as- sumptions are realistic, the choice of measure - correlogram, covariogram or semivariogram - will be dictated mainly by convenience. Paragraph 2.2 will cover some general geostatistical terms and $2.3-2.12 will deal mainly with the theoretical side of the lognormal-de Wijsian model for spatial structures. Wherever the relevant variable lends itself to normalisation via the 3-parameter lognormal distribution (see 51.9) the de Wijsian semivariogram model is also likely to be suitable and will provide substantial advantages in application. Various practical applications will be covered in Section 3. Although confined to the lognormal-de Wijsian model, much of the theory covered and the general approach is applicable to all spatial structures. [ ]

Jan 1, 1981

By K. Levin, P. Lloyd

During the commissioning phase, which is usually the most exciting part of a project involving the design and construction of metallurgical plant, the commissioning engineers interact between the client and the project management. The client wants to see whether all the equipment that he has bought and that, in his opinion, has taken far too long to erect will actually work. Project management expects the commissioning people to con¬vince the client that this is the best design ever developed and that never before have time and money been spent so well. The commissioning team has to fulfil these expectations. Commissioning work is a `shirt sleeve' function, with little of the glamour that is normally associated with fields such as engineering and operations. The team usually works in a partially completed plant with more temporary than permanent services and little (if any) office accommodation, normal working hours do not apply, and the demands made on the team change suddenly and dramatically. This article outlines the activities of the commissioning group and the systems used to smooth the commissioning path.

Jan 1, 1981